GENERAL
Building Better Disasters: A Modern Guide to Exercise Design
Emergency exercise design doesn't have to be a mystery. This guide breaks down the process into six clear stages, showing you exactly how professional exercises are built and why each step matters for real preparedness.

Written by
D.R. Preppr
If you've ever participated in a fire drill, you've experienced exercise design in action. But emergency preparedness exercises go far beyond simple evacuations—they're sophisticated training tools that can mean the difference between chaos and coordinated response when real disasters strike.
Exercise design is the systematic process of creating, developing, and implementing simulated emergency scenarios to test and improve an organization's preparedness capabilities. Think of it as a flight simulator for emergency response: a safe environment where teams can practice critical decision-making, identify gaps in their plans, and build the muscle memory needed for effective crisis management.
Why Exercise Design Is Critical for Modern Organizations
In today's interconnected world, the question isn't whether your organization will face a disruption—it's when. From cyberattacks and supply chain failures to natural disasters and public health emergencies, the threat landscape has never been more complex. Here's why robust exercise design has become essential:
Building Muscle Memory Before Crisis Hits
Just as athletes train before competition, organizations need to practice their emergency responses before disasters strike. Well-designed exercises create realistic scenarios that challenge teams to apply their knowledge, test their assumptions, and develop the instinctive responses that only come through repetition.
Uncovering Hidden Vulnerabilities
The most dangerous gaps in preparedness are the ones you don't know exist. Exercises reveal these blind spots—whether it's an outdated contact list, an unclear chain of command, or a critical resource dependency that nobody considered.
Meeting Regulatory Requirements
For healthcare facilities, government agencies, and many private sector organizations, regular emergency exercises aren't optional—they're mandated by regulations like HSEEP (Homeland Security Exercise and Evaluation Program), Joint Commission standards, and various industry-specific requirements. Proper exercise design ensures compliance while maximizing the training value of required drills.
Fostering Cross-Functional Collaboration
Disasters don't respect organizational silos. Effective response requires seamless coordination between departments, agencies, and external partners. Exercises provide a structured environment for building these critical relationships and communication channels before they're needed in a real emergency.
Essential Stages of Exercise Design
Creating an effective emergency exercise isn't a matter of throwing together a scary scenario and hoping for the best. Professional exercise design follows a structured methodology that ensures exercises are purposeful, realistic, and aligned with organizational objectives. To design an effective exercise, follow Preppr’s prompts at their intended pace, resist the urge to skip ahead in your conversation, and keep the purpose of each section in mind.
Stage 1: Introduction & Setup – Building Your Foundation
What Happens Here: Before diving into scenario creation, Preppr guides you through essential setup steps. You'll update your custom instructions—think of these as your organization's preparedness DNA—and provide any additional context that should influence the exercise design. This includes identifying specific capabilities you want to test, choosing your framework (HSEEP, PHEP, EPHEPR, HPP, or Joint Commission), and sharing relevant information like recent incidents, local threats, or unique organizational considerations.
Why It Matters: This foundational stage is where personalization begins. Generic exercises produce generic results. By investing a few minutes in setup, you ensure that every aspect of the exercise—from scenario details to evaluation criteria—aligns with your organization's specific context, risks, and regulatory requirements. Your custom instructions become Preppr's guide for creating exercises that feel like they were designed by someone who knows your organization inside and out.
Stage 2: Scenario Description – Crafting Your Crisis
What Happens Here: This is where Preppr transforms your context and selected capabilities into a compelling, realistic emergency scenario. Based on your conversation, custom instructions, and any documents you've uploaded to your emergency management library, the AI generates a detailed scenario that provides the narrative backbone for your exercise. The scenario includes specific locations, times, triggering events, and cascading impacts that participants will need to address.
Why It Matters: A well-crafted scenario is the difference between an engaging exercise and a boring drill. It needs to be plausible enough to suspend disbelief, specific enough to drive concrete decisions, and complex enough to test your selected capabilities without overwhelming participants. The scenario sets the emotional and operational tone for the entire exercise, creating the urgent context that makes training feel real.
Stage 3: Objectives – Defining Success
What Happens Here: Preppr helps you establish clear, measurable objectives that align with your chosen capabilities and framework requirements. These objectives define what participants should be able to demonstrate by the end of the exercise. They're written in specific, actionable language that supports consistent evaluation.
Why It Matters: Objectives are your exercise's North Star. Without clear objectives, exercises become unfocused activities that may be interesting but fail to improve actual preparedness. Well-written objectives ensure that every element of the exercise—from scenario details to evaluation criteria—serves a specific training purpose. They also provide the measuring stick for determining whether the exercise achieved its intended outcomes.
Stage 4: Modules – Structuring the Experience
What Happens Here: Modules break your exercise into manageable segments, each focusing on specific phases of the emergency or particular functional areas. Within each module, Preppr creates three integrated components:
Module Descriptions that outline the focus, expected participant actions, and intended outcomes
Injects that introduce specific challenges or information to drive decision-making
Questions that prompt critical thinking and structured discussion about response strategies
Why It Matters: Modules provide the scaffolding that transforms a scenario into a structured learning experience. They ensure the exercise progresses logically, maintains appropriate pacing, and gives participants clear focus areas. The inject-question combination creates a rhythm of challenge and reflection that maximizes learning while preventing overwhelm.
Stage 5: Master Scenario Events List (MSEL) – Choreographing the Crisis
What Happens Here: The MSEL is your exercise's detailed timeline, showing when each inject occurs and what actions are expected. Preppr generates this comprehensive schedule that choreographs the flow of events throughout your exercise.
Why It Matters: The MSEL keeps your exercise on track and ensures all intended training objectives are addressed. It provides exercise controllers with clear guidance on timing and event delivery, preventing exercises from drifting off-course or missing critical training opportunities.
Stage 6: Situation Manual (SitMan) – Bringing It All Together
What Happens Here: The SitMan compiles everything you've designed into a professional document. This includes all scenario information, objectives, module details, participant instructions, and evaluation guides. Preppr automatically formats this according to HSEEP requirements, ready for distribution to participants and evaluators.
Why It Matters: The SitMan is both your exercise delivery vehicle and your compliance documentation. It ensures all participants have consistent information, provides the structure needed for effective facilitation, and serves as the official record of what was tested. A well-organized SitMan can mean the difference between smooth execution and exercise-day chaos.
The Power of an Integrated Process
Each stage of Preppr's exercise design process builds thoughtfully on the previous ones, creating a coherent whole that's far more than the sum of its parts. AI combined with human oversight produces a SitMan that feels purposeful and polished.
This integration is what allows Preppr to compress months of work into minutes without sacrificing quality. Understanding how each piece connects to the others ensures consistency, prevents gaps, and creates exercises that achieve their intended training outcomes.
More importantly, this streamlined process removes the barriers that prevent organizations from exercising as often as they should. When you can create a professional exercise in 30 minutes instead of 30 days, weekly or monthly training becomes practical. And in emergency preparedness, frequency matters—regular practice with varied scenarios builds the adaptive capacity that real emergencies demand.
Whether you're designing your first tabletop exercise or your hundredth, Preppr's systematic approach ensures you create training that truly prepares your organization for whatever challenges lie ahead. Because in the end, the best exercise design process is the one that gets used—frequently, effectively, and enthusiastically.
Ready to experience the future of exercise design? Try Preppr's AI-powered platform and transform your emergency preparedness program. Visit preppr.ai to learn more.
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